Discharge & Dosing

ISL Technologies’ Discharge & Dosing System is engineered to safely, hygienically, and accurately control the flow of powders and granules from Intermediate Bulk Containers (IBCs) into downstream processes such as mixing, packaging, screening, and conveying. It ensures zero product exposure before, during, or after discharge—making it ideal for industries with strict hygiene and contamination control requirements.

  • Sealed Engagement: As the IBC is lowered, its outlet engages with the station’s top liner, and the Cone Valve aligns with the central probe, forming a dust-tight  environmental seal between the IBC and the process line.
  • Controlled Discharge: The Cone Valve opens in a controlled manner, allowing precise dosing of powders. The rate & position transducer adjusts the valve  aperture to maintain either fixed positions or continuous flow rates.
  • Zero Exposure: Even when the IBC is lifted off the station, the outlet remains sealed until the valve     re-seats—ensuring no airborne contamination or product leakage.

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  • Loss-in-Weight Dosing: Optional load cells allow  real-time weight monitoring for accurate batch dosing or continuous feeding.
  • Frame Vibrators: Optional vibrators assist in  discharging difficult-to-flow powders, ensuring complete emptying of the IBC.
  • Programmable Lift Height: Enables integration with weighing and batching systems, enhancing automation and precision.
  • Minimal Components: Fewer parts mean lower maintenance, fewer spares, and faster cleaning.
  • Cleaning Options:
       
    • COP (Clean Off Place): Quick dismantling for manual cleaning.
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    • CIP (Clean In Place): Replace IBC with a Station      Wash Bin featuring an integral spray ball for automated      cleaning.

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ISL’s discharge system is designed to eliminate allergen risks through:

  • Sealed Transfer: No open product exposure during discharge.
  • Dedicated IBCs: Can be assigned to specific  allergen categories.
  • Validated Cleaning Protocols: CIP and COP options ensure thorough cleaning between batches.
  • Batch Segregation: Supports allergen-free zones and traceable product handling.

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ISL Technologies IBC Discharge & Dosing System: Precision Flow