IBC Filling / Fill Head System

ISL Technologies’ IBC Filling System is a semi- or fully-automated solution designed to safely, efficiently, and hygienically fill Intermediate Bulk Containers (IBCs) with powders, granules, or other bulk solids. The system is engineered to ensure dust-free operation, precise batch control, and minimal operator intervention, making it ideal for industries such as food, pharmaceuticals, chemicals, and specialty materials.

ISL Technologies’ IBC Filling System is a semi- or fully-automated solution designed to fill Intermediate Bulk Containers (IBCs) with powders, granules, or bulk solids in a safe, hygienic, and dust-free manner. It’s built to meet the rigorous demands of industries like food, pharmaceuticals, chemicals, and specialty materials, where contamination control and batch integrity are critical.

  • Pneumatic Fill Head Mechanism:
       
    • A pneumatic cylinder lowers and secures the fill lid onto the IBC or process vessel.
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    • The lid seals using an integrated  inflatable seal and Cone Valve, ensuring a dust-tight  connection.
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  • Cyclonic Venting System:
       
    • A vent pipe allows displaced air to escape during filling, preventing pressure build-up and  ensuring dust containment.

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  • Sensor-Based Safety:
       
    • Sensors ensure the fill head only activates when the IBC is correctly positioned.
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    • Prevents accidental filling or misalignment, enhancing operator safety.
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  • Minimal Exposure:
       
    • The only exposure to the environment occurs during lid engagement.
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    • Once sealed, the system maintains full containment throughout the filling process.

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ISL’s Fill Head System is engineered to meet the highest standards of allergen control:

  • Sealed Filling Environment: Prevents airborne particles from escaping or entering the IBC.
  • Dedicated Fill Heads: Can be assigned to specific allergen categories to prevent cross-contact.
  • Validated Cleaning Protocols: Supports both COP (Clean Off Place) and CIP (Clean In Place) cleaning  methods.
  • Batch Traceability: Integrated with control systems for full traceability and audit readiness.

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