In-Bin Blending

ISL Technologies’ In-Blending System revolutionizes powder mixing by enabling gentle, efficient, and contained blending directly within the IBC. This eliminates multiple product transfers, reduces contamination risks, and enhances blend quality—making it ideal for pharmaceuticals, food, chemicals, nutraceuticals, and other sensitive industries.

  • Cone Valve Re-Mixing: During each revolution of the IBC in the blender cage, the patented Cone Valve lifts and drops, separating and re-mixing the product. This ensures a homogeneous blend and prevents segregation.
  • Tumble Blender Mechanism:
       
    • The IBC is loaded into a trunnion-mounted rotating cage.
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    • A Cone Lock device automatically secures the valve.
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    • Operators exit the enclosure lock the gate, and initiate blending via a control panel.
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    • The cage rotates at a predefined speed and duration, optimized during commissioning.

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1.    Food Industry

  • Gentle Handling: Ideal for fragile ingredients like spices, bakery mixes, and powdered beverages.
  • Allergen Control: Blending within sealed IBCs prevents cross-contamination between allergen-containing and allergen-free batches.

2.    Pharmaceuticals

  • High Containment: Prevents exposure of APIs and excipients.
  • Batch Integrity: Maintains traceability and consistency across production runs.

3.    Chemical Industry

  • Dust-Free Blending: Cone Valve and sealed IBC  design minimize dust and environmental exposure.
  • Versatile Mixing: Handles cohesive, abrasive, and reactive powders safely.

4.    Nutraceuticals

  • Clean Label Compliance: Supports purity and blend uniformity for natural products.
  • Flexible Formulation: Enables blending of micro and  macro ingredients in a single container.

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ISL’s sealed in-blending system is ideal for allergen-sensitive environments:

  • No Open Transfers: Prevents airborne allergen spread.
  • Dedicated IBCs: Can be assigned to specific  allergen categories.
  • Validated Cleaning Protocols: Supports rapid changeover between allergen and non-allergen batches.

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ISL Technologies IBC In-Blending System: Precision, Safety, and Efficiency in One Container